MVF / MVP - Erection Manual
A Guide to Proper Installation of the Chief MVF/MVP Roof System
MVF/MVP Roof Panel Erection Manual
Version 2.0
IMPORTANT NOTICE READ THIS MANUAL COMPLETELY PRIOR TO BEGINNING THE INSTALLATION OF THE MVF/MVP ROOFING SYSTEM. IF THERE IS A CONFLICT BETWEEN PROJECT ERECTION DRAWINGS PROVIDED OR APPROVED BY THE MANUFACTURER AND DETAILS IN THIS MANUAL, PROJECT ERECTION DRAWINGS WILL TAKE PRECEDENCE. Ice Dam Disclaimer Chief Buildings designs it's standing seam roofs to meet the load requirements dictated by governing codes and project specifications, including applicable snow loads. However, Chief Buildings expressly disclaims responsibility for weathertightness or roof point loading issues or other hazards resulting from ice dam situations. Any time ice and snow can melt on the main body of the roof and refreeze at the eave or in the shadow of an adjacent wall, an ice dam situation may develop. In addition to local climate, ice dam formation is affected by many other factors, including but not limited to, roof insulation R value, roof panel color, interior temperature of building, heater location in building, eave overhangs, parapet walls, shading of building roof areas from adjacent trees, parapets, buildings, etc. These factors are design and maintenance issues and are outside the control of Chief Buildings. Chief Buildings specifically disclaims any liability for damage due to ice dam formation, although the following issues should be taken into consideration concerning standing seam roofs installed in freezing climates: • Eliminate "cold" eave overhangs and parapet walls from the building design. Roof overhangs outside the heated envelope of the building will tend to be colder than the roof areas over the heated envelope. Simple roof designs are preferred. Parapet walls at the eave allow ice and snow to collect due to shading effects and the lower roof temperatures caused thereby. • Make sure the interior of the building is adequately insulated and the heating is properly distributed. Inadequate insulation in the roof and/or improper heat distribution causes heat flow through the main body of the roof. On days when the temperature is below freezing, this heat gain can cause ice and snow to melt and refreeze at the eave where the roof is colder. • Lay out the building to prevent the eaves and other roof areas from being shaded during the winter. This may mean eliminating adjacent trees or reconsidering roof geometries. • On building designs using attics, over-insulate the attic floor and provide adequate ventilation in the attic. This will reduce heat transfer through the roof resulting in more consistent roof temperatures between eave and field of roof. • Increase the degree of diligence with respect to underlayment materials at roof areas prone to icing. This may include valleys, eaves, dormers and roof areas near dormers, parapets and the like where shading may occur. For more information on this subject, please refer to the MCA's Metal Roof Design For Cold Climates manual. • Consider using self-regulating heating cables at the eaves to mitigate the effects of ice dams.
©Copyright Chief Industries, Inc 2023 All Rights Reserved.
DISCLAIMER Chief Industries, Inc. makes no warranties, expressed or implied, as to the merchantability or fitness for any particular purpose of the products or procedures described in this manual. Chief’s limited warranty, including specific terms, conditions and limitations are included solely in its Limited Warranty Agreement, which is provided separate from this manual. The reader is referred to the Limited Warranty Agreement for the specific terms, conditions and limitations. This manual is to be used by the roof system erector as a guide for the erection of the MVF/MVP roof. It is the responsibility of the erector to install this roof using safe construction practices. The manufacturer is not responsible for the performance of this roof system if it is not installed in accordance with the instructions shown in this manual. IF THERE IS A CONFLICT BETWEEN THIS MANUAL AND THE ERECTION DRAWINGS, THE ERECTION DRAWINGS WILL TAKE PRECEDENCE. If there are any questions regarding proper installation of parts or materials on this roof system, you should contact:
Chief Buildings PO Box 2078 Grand Island, NE 68802-2078 308-389-7289 cs@chiefind.com
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Table of Contents
ERECTION SEQUENCE Step 1 -- Rake Support, 1st Clip Run. .................................................................................................................................................... MVF/MVP-19 Step 2 -- Lowside Eave.......................................................................................................................................................................... MVF/MVP-21 Step 3 -- Thermal Spacer (for high systems only). . ............................................................................................................................... MVF/MVP-23 Step 4 -- First Panel Run. ....................................................................................................................................................................... MVF/MVP-24 Step 5 -- Clip Installation........................................................................................................................................................................ MVF/MVP-27 Step 6 -- Endlap Panel Prep. . ................................................................................................................................................................ MVF/MVP-28 Step 7 -- Endlap Panel. .......................................................................................................................................................................... MVF/MVP-29 Step 8 -- Ridge Panel. ............................................................................................................................................................................ MVF/MVP-30 Step 9 -- Subsequent Runs - Eave. . ...................................................................................................................................................... MVF/MVP-31 Step 10 -- Subsequent Runs - Endlap. . ................................................................................................................................................... MVF/MVP-33 Step 11 -- Seaming Panel Sidelaps (see Seamer Manual). ..................................................................................................................... MVF/MVP-34 Step 12 -- Last Panel Run. ....................................................................................................................................................................... MVF/MVP-35 Step 13 -- Ridge - Outside Closure. ......................................................................................................................................................... MVF/MVP-36 Step 14 -- Ridge - Flashing. . .................................................................................................................................................................... MVF/MVP-39 GENERAL INFORMATION Important - Read this First ........................................................................................................................................................................... MVF/MVP-3 Suggested Tools .......................................................................................................................................................................................... MVF/MVP-4 Product Checklist ......................................................................................................................................................................................... MVF/MVP-5 Preparatory Requirements ......................................................................................................................................................................... MVF/MVP-11 Unloading ................................................................................................................................................................................................... MVF/MVP-12 Handling and Storage................................................................................................................................................................................ MVF/MVP-13 Recommended Erection Practice .............................................................................................................................................................. MVF/MVP-15 Before You Get Started .............................................................................................................................................................................. MVF/MVP-17 DETAILS Eave Gutter. ............................................................................................................................................................................................... MVF/MVP-40 High Eave Trim Details. ............................................................................................................................................................................. MVF/MVP-41 Endlap........................................................................................................................................................................................................ MVF/MVP-42 Eave Trim Details. ...................................................................................................................................................................................... MVF/MVP-43 Ridge. ......................................................................................................................................................................................................... MVF/MVP-44 Rake. .......................................................................................................................................................................................................... MVF/MVP-45 Gable Ridge Trim. ...................................................................................................................................................................................... MVF/MVP-47 Gable Height Change. ............................................................................................................................................................................... MVF/MVP-50 High Side Height Change.......................................................................................................................................................................... MVF/MVP-51 Hip.............................................................................................................................................................................................................. MVF/MVP-52 Valley.......................................................................................................................................................................................................... MVF/MVP-53 SPECIAL ERECTION TECHNIQUES Ridge Ventilator Installation ....................................................................................................................................................................... MVF/MVP-54 Vented Ridge . ............................................................................................................................................................................................ MVF/MVP-57 Mid-Slope Fixed - Low Eave ...................................................................................................................................................................... MVF/MVP-58 Mid-Slope Fixed - Endlap . ......................................................................................................................................................................... MVF/MVP-59 Recommended Small Pipe Penetration Installation . ................................................................................................................................. MVF/MVP-60 FEATURES AND BENEFITS Features and Benefits.................................................................................................................................................................................. MVF/MVP-2 SEAMER MANUAL Seaming Instructions................................................................................................................................................................................... MVF/MVP-1 Seamer Return Instructions ......................................................................................................................................................................... MVF/MVP-5
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MVF/MVP-1
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GENERAL INFORMATION FEATURES AND BENEFITS
1. DESIGN INTEGRITY Chief’s MVF/MVP panel seam is sealed with a factory-applied sealant, a superior grade to mastics applied in the field. 2. FLOATING ROOF The MVF/MVP roof was designed to cope with the forces of expansion and contraction. This is accomplished by allowing the panels to move up and down the roof slope. 3. CLIP SELECTION The clip provides clearance at the purlin for maximum thermal performance. The clip allows for thermal movement, allowing the clip to be used on long spans without the need for expansion joints. Sliding clips are available in high and low versions, allowing for a variety of thermal spacer and insulation thickness combinations. 4. UL 90 RATING The MVF/MVP roof system has earned UL 90 approval 5. SIMPLICITY The panels simply roll together and are machine seamed to provide a weathertight seal. No specialty screws are required to attach clips to the purlins or joist. 6. EASE OF INSTALLATION Chief’s MVF/MVP features a factory applied backer plate which ships preassembled to the roof panel. This means less parts and pieces, improved in-place product, and increased productivity installing the roof. 7. FLEXIBILITY Chief’s MVF/MVP roof system offers welcome flexibility to the erector. Wall covering can be erected before or after the roof is installed in most cases. Panel installation can be an uninterrupted procedure. 8. BUILDING LENGTH Variable building lengths can be covered with Chief’s MVF/MVP, even fractions of an inch. 9. COMPRESSION JOINTS The integrity of any roof system is no better than its joints in the low, and this is where Chief’s system excels. The lap is constructed using high grade, non-skinning, non-shrinking sealant, sandwiched between the top roof sheet and the bottom roof sheet, into the heavy gauge factory applied backer plate. No troublesome cinch plates are required to provide a watertight seal. 10. DURABILITY Every panel is manufactured from acrylic coated Galvalume, your assurance of the Chief commitment to quality. 11. COLOR AND FINISHES MVF/MVP is available in a wide variety of Chief's standard color options. Galvalume ® is a registered trademark of BIEC.
Descriptions and specifications contained herein were in effect at the time this publication was approved for printing. In a continuing effort to refine and improve products, Chief reserves the right to discontinue products at any time or change specifications and/or designs without incurring obligation. Application details are for illustration purposes only and may not be appropriate for all environmental conditions, building designs, or panel profiles. Projects should be engineered to conform to applicable building codes, regulations, and accepted industry practices. Insulation is not shown in these details for clarity. IF THERE IS A CONFLICT BETWEEN THIS MANUAL AND THE ERECTION DRAWINGS, THE ERECTION DRAWINGS WILL TAKE PRECEDENCE.
MVF/MVP-2
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GENERAL INFORMATION
IMPORTANT READ THIS FIRST
CAUTION Application and design details are for illustration purposes only, and may not be appropriate for all environmental conditions or building designs. Projects should be engineered to conform to applicable building codes, regulations, and accepted industry practices. CAUTION Diaphragm capabilities and purlin stability are not provided by Chief's MVF/MVP roof system. Therefore, other bracing may be required to conform to A.I.S.C. or A.I.S.I. specifications. It will greatly facilitate DESIGNING, QUOTING, ORDERING, or ERECTING the Chief MVF/MVP roof if you determine which system you need based on insulation requirements. Listed below are the differences between the low and high systems.
LOW SYSTEM 11/16" clearance between panel and purlin
HIGH SYSTEM 1 11/16" clearance between panel and purlin with Thermal Spacer for added insulation.
SHORT CLIP
TALL CLIP
Thermal Spacer Selection Chart For use over blanket insulation (.60 pcf maximum density) installed over purlins or joists
Insulation Thickness
Low System
High System
No Insulation 3" Insulation 4" Insulation 6" Insulation
5/8" Pre-Glued Thermal Spacer
High System Not Applicable b
Not Required
1" Thermal Spacer 1" Thermal Spacer
Thermal Spacer Not Recommended a Thermal Spacer Not Recommended a
1" Thermal Spacer (a) Thermal spacer and insulation combination may cause roof panels to bulge. Do not use thermal spacers if aesthetics are a concern, or combinations should be limited to experienced installers. (b) The clip system and insulation combination is not recommended by Chief. Uninsulated portions of the building (e.g., eave/gable extensions) will receive pre-glued thermal spacers.
As with all standing seam roof systems, sound attenuation (example: blanket insulation) is required between the panel and the substructure to prevent "roof rumble" during windy conditions. Some composite roof systems may require additional acoustical consideration to ensure that thermal vibration noises are isolated from the building interior. Contact your architect and/or engineer for proper acoustical design.
Thermal Spacer Disclaimer The above thermal spacer chart is intended to be used as a general guideline only. Because of the various densities of insulation currently available, the manufacturer cannot guarantee that this chart will be accurate in all situations. Please review the following information: • In certain environments, the compression of the fiberglass insulation, without a thermal spacer, may create a thermal break which can cause condensation to form on the purlins/joists. • On uninsulated buildings, eliminating the thermal spacer: (1) may cause "roof rumble" and (2) you may encounter problems holding panel modularity. • Using a low clip with too much insulation or too thick a thermal spacer: (1) may cause "purlin read" (2) may cause difficulty in properly installing the panel side laps, and (3) you may encounter problems holding panel modularity.
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MVF/MVP-3
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GENERAL INFORMATION
SUGGESTED TOOLS Commonly used tools are shown to aid in installation. Additional tools will be required.
Screw Gun, Variable Speed, 2000 maximum rpm, with clutch or depth sensing nose piece.
Special Locking Clamps Field assemble the clamps (shown at left) prior to the start of the roof assembly. Use 1” x 1” x 1/8” angle, cut into 6” pieces. Protective felt should be added to the angles to protect the surface of painted panel. These clamps are required to be used at a minimum of every other purlin on the roof. The actual number of clamps required is to be determined by the Erector.
6" Long Angles Welded to the Clamps
Special Locking Pliers C-Clamp
MVF/MVP-4
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GENERAL INFORMATION PRODUCT CHECKLIST
MVF
• 24 gauge • Striated • Factory applied mastic • Pre-punched / pre-notched • Factory applied backer plate
16”
2”
MVP
• 24 gauge • Striated • Pencil Ribs • Factory applied mastic • Pre-punched / pre-notched • Factory applied backer plate
16”
Pencil Ribs (1/16" Tall)
2”
4"
4"
4"
4"
Short Sliding Clip
Tall Sliding Clip
Outside/Ridge Closure
• 24 gauge metal • Roof Color
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MVF/MVP-5
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GENERAL INFORMATION PRODUCT CHECKLIST
Rake Angle (A-20-B)
Gable Height Change (A-20-L)
• 20'-0" length. • 16 gauge galvanized. • Use at Gable height changes
• 20'-0" length. • 16 gauge galvanized. • Rake Angle
11 15/16"
4 3/8"
2 1/2"
2 1/8"
Floating Eave Plate, Low (HW-7617)
• 8'-0" length. • For use at eave with mid span expansion joint.
Mid-Slope Fixed Expansion Plate, Low (XVLEP)
• 20'-0" length. • For use at purlin or bar joist with mid-span expansion joint.
1 1/2"
3/8"
4 1/2"
3 5/8"
11/16"
1 7/8"
Floating Eave Plate, High (HW-7618)
Mid-Slope Fixed Expansion Plate, High (XVHEP)
• 8'-0" length. • For use at eave with mid span expansion joint. • Used at non-exposed areas.
• 20'-0" length. • For use at purlin or bar joist with mid-span expansion joint.
2 3/16"
1 1/2"
1 11/16"
1"
5 7/16"
1 7/8"
MVF/MVP-6
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GENERAL INFORMATION
PRODUCT CHECKLIST
1/4”-14 x 1-1/4” WT (warranted)
#12-14 x 1-1/4"
• Roof Panel to steel. • Roof Trim to steel.
• Panel to steel. • Trim to steel. • Angle to purlins.
5/16" Hex Head with washer (Long life exterior fastener)
5/16" Hex Washer Head with 5/8" O. D. Washer
1/4”-14 x 7/8” WT (warranted)
1/4"-14 x 7/8"
• Roof Panel to panel. • Roof Trim to panel. • Ridge flashing to ridge closure.
• Panel to panel. • Trim to panel.
5/16" Hex Washer Head with 5/8" O. D. Washer
5/16" Hex Head with Washer (Long life exterior fastener)
#17 x 1" WT (warranted)
#12-14 x 1" Pancake Head
• Repair fastener for stripped out.
• Rake angle to purlins, 12 gauge or less.
5/16" Hex Head with Washer (Long life exterior fastener)
#2 Phillips Square Drive
1/8" x 3/8" Blind Rivet
1/4"-14 x 1-1/4" Shoulder
• Floating eave plate to eave strut.
• Trim to trim. • Trim to steel. • Outside/ridge
closure to back-up plate at hip condition.
5/16" Hex Head
Aluminum Body - Steel Shank
#12 - 14 x 1-1/4” WO
#12 - 24 x 1-1/4” WO
• Clip to purlin ≤4" over-the purlin insulation. • Mid-fixed point plate to purlin for <4" over-the purlin insulation.
• Clip to joist ≤4" over-the joist insulation. • Mid-fixed point plate to bar joist for <4" over-the-joist insulation. • Greater than 12 gauge.
5/16" Hex Head
5/16" Hex Head
#12 - 14 x 1-1/2” WO
#12 - 24 x 1-1/2” WO
• Clip to joist for >4" to ≤6" over-the-purlin insulation. • Mid-fixed point plate to purlin for >4" to ≤6" over the-purlin insulation.
• Clip to joist for >4" to ≤6" over-the-joist insulation. • Mid-fixed point plate to bar joist for >4" to ≤6" over the-joist insulation. • Greater than 12 gauge.
5/16" Hex Head
5/16" Hex Head
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MVF/MVP-7
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GENERAL INFORMATION
PRODUCT CHECKLIST
#12-24 x 1-1/2"
• Mid-fixed point plate to bar joist.
1/4"-14 x 1"
• Mid-fixed point plate to purlin.
5/16" Hex Head with Washer 5/8" O.D. washer
5/16" Hex Head with Washer 5/8" O.D. washer
Double Bead Tape Mastic
Thermal Spacer
• Between the trim cap and the bottom of the roof panel. • Between the ridge closure and the roof panel. • Between the ridge closure and the roof cap. • Between the roof panel and the gable trim.
• Polystyrene block used to increase the insulation capacity along the purlins (optional).
Thickness
1" 1-5/8” 5/8"
15"
3"
3/16” x 7/8” x 40'
Tape Mastic
• Between eave gutter flange or the eave trim and the bottom of the roof panel. • Between the panel high ribs at the eave and ridge.
Sikaflex-201
• Polyurethane sealant. • Used at exposed areas or areas where some "fill" is required. • This sealant is UV resistant.
201
3/32” x 3/4” x 50'
Sikalastomer-511
Triple Bead Tape Mastic
• Valleys
• Non-skinning, non shrinking sealant. • Panel endlaps.
• Trim cap laps, ridge or height change laps, gable trim laps and gutter laps. • This sealant is not UV resistant. • Used at non-exposed areas.
511
3/16” x 2 1/2” x 20'
MVF/MVP-8
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GENERAL INFORMATION PRODUCT CHECKLIST
Roof Cap (RCL)
Roof Cap Plug (RCPM)
Roof Cap Plug at Ridge Ventilator (RCP)
2 7/16"
2 7/16"
2 7/16"
2 7/16"
VARIES
2 7/16"
2 7/16"
Gable Trim (GTV)
Gable Expansion Trim (GET)
Gable Trim Support (GTS)
6 1/2"
2 1/2"
15/16"
8 5/8"
2 1/2"
3/4"
15/16"
1 1/2"
3"
2'-6" Long
Gable Corner Trim (GCTV)
Gable Inside Corner Trim (ICTV)
Gable Trim Plug (TPLV/TPRV)
5 3/8"
8 5/8"
8 5/8"
8 1/2"
Gable Ridge Trim (GRTV)
High Side Eave Trim (HSEV)
Eave Trim (ETM)
5 1/2"
8 5/8"
6 1/2"
8 5/8"
1 1/2"
1 1/2"
3"
3"
Eave Gutter (EGM)
Gutter End Cap (ECRM/ECLM)
Gutter Strap (GSM)
6"
Trim Cap (TCM, TCMB)
High Side Shim Trim (HSST)
Valley Trim (VTM)
9 1/4"
2"
1 1/2"
18 3/4"
VARIES
4 3/16"
VARIES
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MVF/MVP-9
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GENERAL INFORMATION
PRODUCT CHECKLIST
Gable Height Change Trim Top (GHVT)
Gable Height Change Trim Bottom (GHVB)
Gable Height Change Plug (GHVE)
2 1/2"
2 1/2"
1 5/8"
4 3/4" 2 1/2"
2 1/8"
2"
2"
1"
Lean-to Height Change Trim (LHET)
Lean-to height Change Trim Plug (EEL / EER)
2 7/16"
2 7/16"
VARIES
MVF/MVP-10
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GENERAL INFORMATION PREPARATORY REQUIREMENTS 1. Make sure a rake angle or an alternate structural flat surface has been installed on top of the purlins. 2. Roof panels may be installed before or after typical metal building wall panels (see Erection Sequence #2). For the purposes of this manual, we have assumed that the wall panels have been installed first. * However, Insulated Metal Panel should always be installed on the wall prior to installation of the roof. 3. All primary and secondary framing must be erected, plumbed and squared with bolts tightened according to accepted building practices. 4. The substructure (eave to ridge) must be on plane with a tolerance of 1/4" in 20'-0" and 3/8" in 40'-0". 5. MVF/MVP can be erected on various types of construction. However, for the purpose of this manual, we have assumed that the roof will be installed on a new, pre-engineered metal building. 6. It is critical that the purlins or joists at the ridge and endlaps be exactly located as detailed and that they are straight from rafter to rafter. Any mislocation or bowing of these members can cause the fasteners at the endlaps or outside/ridge closures to foul as the panels expand and contract. 7. Peak purlin spacing is 12" (from the ridge line of the building) or 16" for a 9" continuous vent. 8. Before proceeding with roof installation, read "Recommended Erection Practices" in General Information section of this manual. 9. CHIEF recommends the use of a screw gun with a speed range of 0 - 2000 RPM to properly install all fasteners referenced in the manual. Tools rated to 4000 RPM should never be used for self drilling fasteners typically applied with metal building components. 10. Field cutting of the panels should be avoided where possible. If field cutting is required, the panels must be cut with nibblers, snips, or shears to prevent edge rusting. Do not cut the panels with saws, abrasive blades, grinders, or torches.
NOTE It is the responsibility of the erector to install this roof using safe construction practices that are in compliance with OSHA regulations. CHIEF is not responsible for the performance of this roof system if it is not installed in accordance with the instructions shown in this manual. Deviations from these instructions and details must be approved in writing by CHIEF. CAUTION Diaphragm capabilities and purlin stability are not provided by Chief’s MVF/MVP roof system. Therefore, other bracing may be required. CAUTION The minimum recommended slope for the roof system is 1/4 on 12. A slope of less than 1/4 on 12 could cause severe ponding and will void material warranties. CAUTION Application and design details are for illustration purposes only, and may not be appropriate for all environmental conditions or building designs. Projects should be engineered to conform to applicable building codes, regulations, and accepted industry practices.
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MVF/MVP-11
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GENERAL INFORMATION
UNLOADING Upon receiving material, check shipment against shipping list for shortages and damages. Chief will not be responsible for shortages or damages unless they are noted on the shipping list. NOTE: MVF/MVP PANELS WILL BE SENT UP TO 52’ LONG. USE CAUTION WHEN SELECTING THE METHOD OF UNLOADING. Each bundle should be lifted at its center of gravity. Where possible, bundles should remain banded until final placement on roof. If bundles must be opened, they should be retied before lifting. When lifting bundles with a crane, a spreader bar and nylon straps should be used. NEVER USE WIRE ROPE SLINGS. THEY WILL DAMAGE THE PANELS.
RIGHT WAY
WRONG WAY
When lifting bundles with a forklift, forks must be a minimum of five feet apart. Do not transport open bundles. Drive slowly when crossing rough terrain to prevent panel buckling.
5' Minimum
RIGHT WAY
CAUTION Improper unloading and handling of bundles and crates may cause bodily injury or material damage. The manufacturer is not responsible for bodily injuries or material damages during unloading and storage.
WRONG WAY
MVF/MVP-12
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GENERAL INFORMATION
PANEL STORAGE & HANDLING
Store bundled panels off of the ground sufficiently enough to allow air circulation beneath the bundle and to prevent rising water from entering the bundle. Elevate one end of the bundle to allow for water run-off. Prevent rain from entering bundle by covering with a tarpaulin, making provision for air circulation between the draped edges of the tarpaulin and the ground. PROLONGED STORAGE OF PANELS IN A BUNDLE IS NOT RECOMMENDED . If conditions do not permit immediate installation, extra care should be taken to protect panels from white rust or water marks.
Air Flow
Air Flow
15’-20’
15’-20’
8’-10’
Standing on one side of the panel, lift it by the seam. The longer the panel, the more personnel needed to transport. DO NOT BUCKLE THE PANEL. DO NOT PICK PANELS UP BY THE ENDS.
NOTE Protective gloves and safety glasses should always be used while handling panels. OSHA safety regulations must be followed at all times.
WRONG WAY
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MVF/MVP-13
MVF/MVP M echanically S eamed V ertical Leg F lat M echanically S eamed V ertical Leg P encil-rib
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GENERAL INFORMATION PROPER HANDLING, STORAGE AND MAINTENANCE OF PAINTED AND GALVALUME PLUS® PANELS PANEL HANDLING • All panel bundles must be inspected during unloading and carrier advised immediately if damage is noted. • Never unload or move panel bundles that have been opened without adequately clamping them. Without the banding to hold the bundle stable, panels may shift during unloading or movement, causing the bundle to fall. • Never use wire slings to unload or move panel bundles. • When unloading or moving panel bundles over 20’ long, a spreader bar may be required. It is the erector’s responsibility to determine the location and number of lift points required to safely unload or move panel bundles. • When handling individual panels, always wear protective gloves. OSHA safety regulations must be followed at all times. • When cutting panels, always wear all required safety equipment such as safety glasses and gloves. Cut panels with nibblers, shears or snips. Do not use abrasive blade saws as these will melt the Galvalume® coating causing the panel to edge rust which will void the Galvalume® and Paint warranties. Drilling fasteners into panels will create metal filings that will rust and create an unsightly stain. Metal filings must be removed by sweeping or wiping down panels immediately after installation to avoid this occurrence. PANEL STORAGE • If water is permitted to enter panel bundles, it is necessary to open bundles, separate the panels and dry all surfaces. • Store bundled panels off the ground sufficiently high enough to allow air circulation beneath bundle and to prevent rising water from entering bundle. Slightly elevate one end of bundle. • Prevent rain from entering bundle by covering with tarpaulin, making provision for air circulation between draped edges of tarpaulin and the ground. • Prolonged storage of panels in a bundle is not recommended. If conditions do not permit immediate erection, extra care should be taken to protect panels from white rust or water marks. If panels have not been erected within three weeks of receipt, the panels should be removed from the bundle for inspection. Condensation may cause damage to panels. The manufacturer’s Paint and Galvalume® warranties do not cover damage caused by improper panel storage. PANEL MAINTENANCE • Never allow Galvalume ® panels to come into contact with or water runoff from dissimilar materials such as copper, lead, or graphite. These materials will cause galvanic corrosion of the panels and will void the Galvalume ® warranty. This includes treated wood and AC condensate, both of which contain copper compounds. This also applies to painted panels. • Always use long life fasteners in all exposed fastener applications. Non long life fasteners can rust through the panel at each exposed fastener location. Use of non long life fasteners in exposed applications will void the Galvalume® and Paint warranties. • Panels should be protected against exposure to masonry products, strong acids or bases and solvents. Exposure to these agents may etch or stain Galvalume Plus ® panels and cause painted panels to blister or peel. • Never allow anyone to apply any coating or patching material to the panel surface. These products may contain chemicals that will adversely affect the Galvalume Plus ® or paint coating. Also, water may become trapped between the coating material and the panel, causing premature corrosion. NOTICE Uniform visual appearance of Galvalume Plus ® coated panels cannot be guaranteed. The Galvalume Plus ® coating is subject to variances in spangle from coil to coil which may result in a noticeable shade variation in installed panels. The Galvalume Plus® coating is also subject to differential weathering after panel installation. Panels may appear to be different shades due to this weathering characteristic. If uniform visual appearance is required, the manufacturer recommends that our prepainted panels be used in lieu of Galvalume Plus ® . Shade variations in panels manufactured from Galvalume Plus ® coated material do not diminish the structural integrity of the product. These shade variations should be anticipated and are not a cause for rejection.
MVF/MVP-14
Version 2.0
SUBJECT TO CHANGE WITHOUT NOTICE
MVF/MVP M echanically S eamed V ertical Leg F lat M echanically S eamed V ertical Leg P encil-rib
®
GENERAL INFORMATION
RECOMMENDED ERECTION PRACTICES CLAMPING PANELS Always use the special clamps to draw the high ribs tight prior to installing the MVF/ MVP panel clips, any lap screws, or eave screws. Check ahead to frame webs in each bay to help maintain proper alignment.
X
Always ensure that the female hook is correctly engaging the male leg before installing the next line of MVF/MVP clips.
X
Always work straight and true.
Any “stripped out” fasteners at the endlaps or outside/ridge closures should be immediately replaced with #17 x 1" WT fastener. Place a 1" long piece of Double Bead tape mastic over the “stripped out” hole before installing #17 x 1" WT fastener. This will allow the fastener threads to be coated with tape mastic and provide a good seal. NEVER ALLOW PANELS TO COME INTO CONTACT WITH TREATED LUMBER, LEAD, COPPER, GRAPHITE, GASOLINE OR OTHER HARSH CHEMICALS AS THIS WILL VOID THE GALVALUME® WARRANTY. Never substitute sealants, screws, etc.in areas where Chief has sent specific material. Snips, Shears and Nibblers are the only approved method of cutting roof panels. Use of any other cutting device will void the warranty on the panel.
X
Version 2.0
SUBJECT TO CHANGE WITHOUT NOTICE
MVF/MVP-15
MVF/MVP M echanically S eamed V ertical Leg F lat M echanically S eamed V ertical Leg P encil-rib
®
GENERAL INFORMATION
RECOMMENDED ERECTION PRACTICES (CONTINUED) ADJUSTING PANEL WIDTH NOTE Do not adjust panel coverage width more than 1/4" per panel. SHRINK : To shrink panel coverage, install a clip at the panel endlap or ridge with the base angled toward the panel. As the fastener is installed through the base of the clip and into the purlin, the clip base will rotate down to the purlin causing the top of the clip to move inward, shrinking panel coverage. Install the remainder of the clips as usual.
CAUTION: Shrinking can cause sever oil canning at low eave if transferred down to eave strut.
CLIP PLACEMENTS Keep clips located toward the interior side when clipping panel at exterior edges. I.e., high side eaves, Etc. This will keep the clip from fouling trims and closures
INTERIOR SIDE
EXTERIOR SIDE
BL
MVF/MVP-16
Version 2.0
SUBJECT TO CHANGE WITHOUT NOTICE
MVF/MVP M echanically S eamed V ertical Leg F lat M echanically S eamed V ertical Leg P encil-rib
®
GENERAL INFORMATION
BEFORE YOU GET STARTED
Chief’s MVF/MVP roof is detailed to flow in a certain direction. Panel flow direction is defined in the erection drawings Roof Panel Plan.
FLOW
FLOW
4
1 2 3 4 5 6
1
RIDGE
!! Important !! The erection drawings will show the starting position and the flow of the panels.
5
1 2 3 4 5 6
2
FLOW
6
3
Example of Panel Sequence per slope
MVF/MVP panels MUST be erected from eave to ridge.
RIDGE
3
6
2
5
The drawings will show the location of the panels. Each panel mark suffix contains the length of the panel (in inches). Each panel prefix (i.e. 3RV, 6RV) determines the end conditions that are built into the ends of the panels. It is VERY important that the panel layout of erection be followed.
1
4
FLOW
Example of Panel Sequence per slope w/ panel splices
4RV... 8RV... 6RV... 5RV... 7RV... 3RV...
3RV... 7RV... 5RV... 6RV... 8RV... 4RV...
Panel Prefix
Lead Condition
Tail Condition
1RV 2RV 3RV 4RV 5RV 6RV 7RV 8RV 9RV
NONE RIDGE NONE NOTCH SWAGE RIDGE SWAGE NOTCH
RIDGE NONE NOTCH NONE RIDGE SWAGE NOTCH SWAGE
RIDGE
NONE NONE
NONE
10RV 11RV
SWAGE
SWAGE
NONE
Also refer to eave and gable details located in the Detail section of the erection drawings.
Example of Panel Marks
Version 2.0
SUBJECT TO CHANGE WITHOUT NOTICE
MVF/MVP-17
MVF/MVP M echanically S eamed V ertical Leg F lat M echanically S eamed V ertical Leg P encil-rib
®
GENERAL INFORMATION
PRODUCT CHECKLIST Panel Flow Identification FLOW LEFT TO RIGHT
Ridge Condition (RIDGE = 3" cutout)
Upper Panel at Splice (SWAGE)
Eave Condition (NONE)
Under Panel at Splice (NOTCH = 6" cutout)
FLOW RIGHT TO LEFT
Ridge Condition (RIDGE = 3" cutout)
Upper Panel at Splice (SWAGE)
Eave Condition (NONE)
Under Panel at Splice (NOTCH = 6" cutout)
MVF/MVP-18
Version 2.0
SUBJECT TO CHANGE WITHOUT NOTICE
MVF/MVP M echanically S eamed V ertical Leg F lat M echanically S eamed V ertical Leg P encil-rib
®
ERECTION SEQUENCE
STEP 1
RAKE ANGLE
MVF/MVP PANEL CLIP W/ (2)#12-14 X 1-1/4" (WALL COLOR) (TYP.)
RAKE ANGLE Attach the rake angle so that it is straight and true to the top of the purlins with (2) #12-14 X 1 1/4” (for purlins) or field welded (for bar joists) at each purlin. Since the top leg of the eave strut is higher than the top flange of the purlins, the rake angle will need to be notched and field bent to the eave strut web or notched and attached to the corner angle. Refer to the erection drawings for how far the face of the angle is away from the edge of the purlin. Install angle so that the short leg of the angle is on the top of the purlins. Make sure that the rake angle is installed so that it is flush with the wall girts. MVF/MVP clips are to be placed even with the face of the rake angle and in close proximity to each purlin. Do not place closer than 3” to the fastener attaching the rake angle to the purlins. Hold the clip on the downhill side of the ridge purlin. Install the panel clip with (2)#12-14 X 1 1/4”, wall color.
CLEARANCE 3"
PURLIN
EAVE STRUT
STEEL LINE
(2) #12-14 X 1 1/4" (WALL COLOR)
A-20-B RAKE ANGLE
PURLIN (BEYOND)
Refer to erection drawing purlin details.
WALL PANEL
INSULATION
CAUTION ALL PRIMARY AND SECONDARY FRAMING SHOULD BE ERECTED, PLUMBED, AND BOLTS TIGHTENED PRIOR TO PANELING.
Version 2.0
SUBJECT TO CHANGE WITHOUT NOTICE
MVF/MVP-19
MVF/MVP M echanically S eamed V ertical Leg F lat M echanically S eamed V ertical Leg P encil-rib
®
ERECTION SEQUENCE
STEP 1 cont.
RAKE ANGLE METHOD 1: Notch the rake angle below the top of the eave member and secure to the corner angle.
RAKE ANGLE (A-20-B) (NOTCH AS REQUIRED)
EAVE STRUT (Low Side) (2)#12-14 X 1" PANCAKE HEAD FASTENERS
CORNER ANGLE (A-20)
METHOD 1
METHOD 2: Notch the rake angle below the top of the eave member, bend 90 degrees, and attach to eave member.
RAKE ANGLE (A-20-B) (NOTCH AS REQUIRED)
METHOD 2
CORNER ANGLE (A-20)
RAKE ANGLE AT SIDEWALL
MVF/MVP-20
Version 2.0
SUBJECT TO CHANGE WITHOUT NOTICE
MVF/MVP M echanically S eamed V ertical Leg F lat M echanically S eamed V ertical Leg P encil-rib
®
ERECTION SEQUENCE DOUBLE BEAD TAPE MASTIC LOCATION TEMPORARY FASTENER (REMOVE PRIOR TO PANELING OVER) DOUBLE FACED TAPE (BY INSULATION SUPPLIER) STEP 2
TRIM CAP
EAVE STRUT
LOW SIDE EAVE For applications in which the wall panels have already been erected, trim must be pulled tight to wall panels before fastening to eave strut. For applications in which the wall panels have not been erected, maintain a gap (wall panel thickness + 1/8") from edge of trim cap to the face of the eave strut. Use temporary fasteners, #12-14 x 1 1/4", to hold trim in place until they can be replaced with the permanent roof fasteners. Remove before laying roof panel.
WALL INSULATION NOT SHOWN FOR CLARITY.
WALL PANEL
WALL PANEL INSTALLED BEFORE ROOF
DOUBLE BEAD TAPE MASTIC LOCATION TEMPORARY FASTENER (REMOVE PRIOR TO PANELING OVER) DOUBLE FACED TAPE (BY INSULATION SUPPLIER)
TRIM CAP
Lay Double Bead Tape Mastic on top of the trim cap. Install double-faced tape along the length of the top leg of the trim cap. Double faced tape must be up slope from Double Bead Tape Mastic.
EAVE STRUT
Panel Thickness + 1/8"
WALL INSULATION NOT SHOWN FOR CLARITY.
WALL PANEL INSTALLED AFTER ROOF
Remove 2" of hem from the overlapping trim cap as shown. Lap Trim Cap 2". Apply a 1/4” bead of Sikalastomer-511 sealant between the trim pieces, approximately 1-1/2” from the end of the bottom piece. Apply a second 1/4" bead of Sikalastomer-511 sealant out to the outside of the first bead. When trims are compressed, the second bead should squish out so when the Double Bead Tape Mastic is applied, the sealant and tape mastic marry together.
REMOVE HEM FROM OVERLAPPING PIECE
TRIM CAP
2ND BEAD OF SIKA-511
SIKA-511
1 1/2"
2"
TRIM CAP NOTCHING AND SEALANT LOCATIONS
Version 2.0
SUBJECT TO CHANGE WITHOUT NOTICE
MVF/MVP-21
MVF/MVP M echanically S eamed V ertical Leg F lat M echanically S eamed V ertical Leg P encil-rib
®
ERECTION SEQUENCE
STEP 2 cont'd
INSULATION Apply Double Bead Tape Mastic to the trim cap.
DOUBLE BEAD TAPE MASTIC
DOUBLE FACED TAPE (BY INSULATION SUPPLIER)
TRIM CAP
EAVE STRUT
WALL PANEL
Roll out insulation from eave to peak laying the side of the insulation on top of rake angle, butted up to the clips. The first roll should be 6' wide. If the remaining insulation widths are 4’, this will keep insulation sidelaps 8” from roof panel sidelaps. Allow approximately 4" of insulation to hang past the double faced tape (down slope) before sticking the insulation to the double faced tape. Cut and remove the fiberglass approximately 4" and fold the vapor retarder back over the insulation (upslope). The vapor retarder should marry into the endwall insulation’s vapor retarder.
DOUBLE BEAD TAPE MASTIC
DOUBLE FACED TAPE (BY INSULATION SUPPLIER)
CUT FIBERGLASS FROM VAPOR RETARDER AND FOLD VAPOR RETARDER OVER
SUBJECT TO CHANGE WITHOUT NOTICE CAUTION The fiberglass insulation must not interfere with the Double Bead Tape Mastic which provides a positive seal at the eave.
TRIM CAP
MVF/MVP-22
Version 2.0
MVF/MVP M echanically S eamed V ertical Leg F lat M echanically S eamed V ertical Leg P encil-rib
®
ERECTION SEQUENCE
THERMAL SPACER
STEP 3
THERMAL SPACER (FOR HIGH SYSTEM ONLY)
PURLIN
Position the Thermal Spacer on top of the insulation over each purlin prior to installing the roof panel. The eave strut does not receive a Thermal Spacer.
EAVE STRUT
INSULATION
THERMAL SPACER
DOUBLE FACED TAPE (6" LONG PIECES AT 3'-0" C.C.) (BY INSULATION SUPPLIER)
THERMAL SPACER
Version 2.0
SUBJECT TO CHANGE WITHOUT NOTICE
MVF/MVP-23
MVF/MVP M echanically S eamed V ertical Leg F lat M echanically S eamed V ertical Leg P encil-rib
®
ERECTION SEQUENCE
STEP 4
1
SEE ERECTION DRAWINGS
ROOF PANEL
FIRST PANEL Refer to the erection drawings for the roof panel overhang dimension. Maintain this overhang amount as you progress down the sidewall. The eave line of roof panels must be installed straight and true.
DOUBLE BEAD TAPE MASTIC
TRIM CAP
While maintaining the eave overhang amount, roll the first panel into place. Make sure that all clips are engaged by the panel. If required, lift the male edge of the panel back up to get all of the clips engaged.
Check the eave overhang amount at this time. ANY ADJUSTMENTS MUST BE MADE AT THIS TIME.
MVF/MVP-24
Version 2.0
SUBJECT TO CHANGE WITHOUT NOTICE
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